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16 major losses

Loss Tree 16 major losses during production activities Why required to control this 16 major losses during production activities? -  To reduce over all cost of production - to reduce material loss, energy loss, effort loss - manufacturing cost it is also a part of the quality plus competition Click here to join quality engineering WhatsApp group (not recommended) Click here to join quality engineering group on telegram (recommended) Loss Tree 16 major losses during production activities (A) machine related losses that reduce overall equipment efficiency 1. Failure losses (also known as breakdown loss)  Machine is schedule for production but not running due to some failure (breakdown) or some sort down time longer than two minute should have a reason associated with it and it shall be considered equipment failure Examples: unplanned stop /downtime,  tooling failure, breakdown, unplanned maintenance, no operator or materials, problem with

six sigma handbook

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Six Sigma

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     The term six Sigma is a statistical term that means 3.4 defects per million output or put it in simple words the process is 99.9 9966 person accurate      Six Sigma helps the companies to focus on developing and delivering near perfect product and services.      It is corporate quality program that emphasizes in identifying and avoiding valuation.      The basic approach of six Sigma is to measure performance of an existing process, compare it with statistically valid ideal and find out how to eliminate any variation.      Six Sigma process involve following five basic steps ,      1 the six Sigma team identifies CTQ's (critical to quality characteristics)   that  customer  feel to have most impact on the quality. It also helps in identifying those factors that are critical for the improvement of the quality.      2 DTM identifies those key process that influence CTQ's.   And team measures the defect currently generated related to these proces